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Smart factory and efficiency with IMT EAF
Insight in Brief
Our Enterprise Application Framework (EAF) is your complete solution for the seamless integration and optimization of your production. The diverse modules are designed to meet your specific requirements. They record operating data, simplify processes, visualize key figures and issue warnings in the event of deviations. With EAF, you can increase efficiency and ensure the quality of your production. Experience how IMT takes your production to a new level.
1. IMT Enterprise Application Framework
What is an EAF and what is «IMT EAF»?
An EAF, or Enterprise Application Framework, is a software solution that enables the integration of various business applications and processes. The "IMT EAF" has been specially developed by IMT and offers a customized solution for the integration of operational processes, from production to analysis.
What is the IMT EAF suitable for (what problems does it solve)?
The IMT EAF is ideal for companies that want to optimize and digitalize their production processes. It closes the gaps between standardized ERP services and plant control. IMT EAF solves problems related to the collection and evaluation of operational data, performance analysis, planning and scheduling of production orders, product traceability and the management of working documents. It enables better control over production processes, increased efficiency and compliance with regulatory requirements.
Who is the IMT EAF suitable for (which industries, companies and users)?
The IMT EAF can be used across all industries and is suitable for companies that want to optimize and digitalize their production processes. These can be companies in the areas of manufacturing, logistics, food production, healthcare and many others. It is aimed at companies of all sizes, from small and medium-sized enterprises to large corporations. Users are typically production and operations managers, manufacturing engineers, quality assurance teams and others responsible for monitoring and controlling production processes.
What are the advantages of IMT EAF vs. standard solutions?
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2. Business logic and data access
Automation
Our automated data transfer solution is the key to increasing efficiency in your production. We automate the transfer of production data from your ERP system directly to your production equipment. This means that all parameters, including the latest parts lists or recipes, are transferred automatically and error-free for each production batch.
Advantages of our solution:
- Maximum precision: Thanks to automated data transfer, human error during manual data entry is eliminated. This ensures the highest possible precision and quality in your production.
- Real-time updates: Our solution enables real-time updates so that your production facilities always work with the most up-to-date information. This helps to improve responsiveness to changes or bottlenecks in real-time.
- Time and cost savings: Automating data transfer significantly reduces the amount of time employees would normally spend on manual input. This leads to significant cost savings and allows employees to focus on more strategic tasks.
- Flexibility and customizability: Our solution can be adapted to the specific requirements of your production. It works with different production facilities and is scalable to grow with your business.
- Efficient batch tracking: Automated data transfer simplifies batch tracking. You can track which materials were used in which batches and where they were used in your production process at any time.
- Increased competitiveness: With our solution, you can increase your production efficiency, shorten production times and increase the quality of your products at the same time. This makes your company more competitive in the market.
- Integration, compatibility and interfaces: Our Enterprise Application Framework (EAF) is based on an extensive collection of ready-made standard modules and application frameworks that are continuously developed to meet the needs of our customers.
An outstanding feature of our EAF is its ability to integrate seamlessly with existing production systems. We have already carried out many successful integrations with ERP systems and can adapt these to the specific requirements of our customers. This means that all data sources, from the ERP system to the field level, can be used efficiently.
The IMT EAF uses manufacturer-independent standard interfaces, including XML Web Services, OPC UA, TCP/IP and various file formats. This enables smooth communication between different systems and installations, regardless of their manufacturer.
The modules of our EAF are extremely flexible and can be customized and extended to meet specific requirements. We also develop additional, reusable modules for specific applications as required. This allows you to achieve seamless integration, universal compatibility and maximum flexibility in your production.
3. Business modules
Reports
- Management reports available at the touch of a button
- Fast, customized reports
Create customized reports with ease, whether in the web browser or in desktop applications. Our solutions enable you to use all data sources from the ERP system to field level and generate reports automatically or send them by e-mail.
KPI (Key Performance Indicators)
- All key KPIs in the dashboard
- Clear KPIs for better production control
- Our dashboard displays all key KPIs in a clear format, which optimizes production control and increases overall equipment effectiveness. You immediately recognize
- Downtimes
- Waste
- Shift evaluation
- Utilization
- Further, customer-specific parameters
Trending / Trend analysis
- Trend analyses allow targeted optimization
- Increased efficiency through targeted analysis
- Use our trend analyses to produce more efficiently, reduce costs and minimize waste. To make targeted optimizations, you can visualize
- Performance KPIs
- Causes of stoppages
- Consumption data
- and much more
User management
- Simple user administration increases security
- Access rights can be defined via roles and zones
- Active Directory integration protects against unwanted system changes. This increases the security of your system.
Further customized modules
In addition to the existing modules, IMT also offers customized solutions for your problem. This means that you do not have to do without functions or upgrade for a high license price as with a standard solution, but you get exactly the functions you need.
4. Factory modules
Process control / process control system
Control systems and machines from your tablet or notebook, regardless of location
We use process visualization to edit, control and display machine parameters. We will work with you to create an image of your system and tailor it to your requirements. The following options are available:
- Extensive symbol library for visualizing various system parts
- Adjustment of machine parameters
- Manual/manual mode switchover
- Display of sensor values
- Tool tips with detailed description and additional measurement data
Overall Equipment Efficiency
Overall Equipment Efficiency (OEE) is a decisive parameter for increasing efficiency in production. It enables the identification of bottlenecks, downtimes and quality problems. Continuous OEE monitoring allows you to take targeted measures to increase productivity, reduce waste and improve the overall performance of your systems. Increase your competitiveness and profitability by making better use of your resources.
Traceability
Traceability shows changes and increases reliability. With personalized user profiles, changes to the system, recipes or process control systems can be viewed in the form of log records. This improves reliability, safety and enables fast troubleshooting.
Order processing
IMT's EAF revolutionizes order processing by enabling seamless integration with your ERP. System control is precise and direct, ensuring processes are always adhered to. Production line adjustments are effortless. The logged operating data provides clear insights at all times. This means that your various systems are always operated with the correct parameters.
Alerting
Receive critical system messages directly on your cell phone. Our solutions allow you to configure alarms according to your needs and respond quickly to important events.
Cybersecurity
Our cybersecurity measures effectively protect your production facilities and industrial control systems. We rely on:
- Network segmentation
- Firewalls & IDS/IPS
- Security policies
- Patch management
- Access control
- Encryption
- User management with precise and granular assignment of rights
By taking these steps, we minimize cyber threats and ensure the security of your production environment.
5. Applications
Flexibility and monitoring in real time
- Location-independent process control via mobile, desktop or web applications
- Our solutions offer the flexibility to control your production processes from any location via mobile, desktop or web applications.
- You retain full control and can access real-time information to make informed decisions.
Summary
Increase your production output with our EAF system! Benefit from location-independent control, real-time monitoring and innovative modules for your production teams. Our solutions are tailor-made and with our focus on Overall Equipment Efficiency (OEE), you can identify bottlenecks, reduce your costs and increase productivity.
Increase your competitiveness and profit margins through optimized resource utilization. Contact us today to take your industrial production to the next level with our innovative EAF system!
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